Mixing

Mixing

The constituents are weighed out and combined by a mixing process which must blend the ingredients thoroughly in a repeatable way. This is achieved either by an internal mixer, where the compound is mixed by two meshing rotors in an enclosed case; or by open mill mixing, adding the ingredients carefully into the “nip” between two steel rollers, typically of 30″ diameter.

The result of either process is a batch of uncured rubber compound. This is allowed to settle for a time before undergoing Quality Assurance tests. Once passed, it can be formed into suitable shapes for moulding.

Pre-forming

Each moulding process has its own requirements for uncured material. Compression moulding, for example, requires a “blank” of material in a size which will fill the cavity exactly. Direct injection moulding needs relatively large quantities of compound in a continuous strip. Due to the nature of the injection process, material properties must be precisely measured and controlled to achieve the planned flow and cure behaviour, as well as the desired final characteristics of the rubber.

A variety of processes are used to produce material suitable for moulding:

Sheeting

Uncured material is produced in sheets of the desired thickness. Sometimes “blanks” are cut from the sheet, like pastry cutting.

Extrusion

Extruders force warmed compound through a shaped die. Any reasonable length of shaped material can be produced. Once cooled this is fed into the direct injection presses.

Pre-Forming

Extrusions as above are cut to required lengths as they emerge from the die. This process can be accurately controlled to produce blanks of precise volume for compression moulding.

Member Testimonials

ONGC – Oil and Natural Gas Corporation Limited

"ONGC - Oil and Natural Gas Corporation Limited" - Our complex drilling application where Shaft was eccentric and application was robust & muddy. Replacement was never easy. Mech Spares designed Oil seals resolved difficulty. This gave a complete joy to my maintenance team.
2014-06-08T07:48:57+00:00
“ONGC – Oil and Natural Gas Corporation Limited” – Our complex drilling application where Shaft was eccentric and application was robust & muddy. Replacement was never easy. Mech Spares designed Oil seals resolved difficulty. This gave a complete joy to my maintenance team.

Kuwait National Petroleum Company

"Mr Mohammed Al Duaigy" of (Kuwait National Petroleum Company) : We tried several diaphragms from renown worldwide Rubber manufacturing companies. We found Mech Spares technical know how and product to be of great durability and lasted 3 times more then anticipated. They have accurate understanding of there products.
2014-06-08T07:49:23+00:00
“Mr Mohammed Al Duaigy” of (Kuwait National Petroleum Company) : We tried several diaphragms from renown worldwide Rubber manufacturing companies. We found Mech Spares technical know how and product to be of great durability and lasted 3 times more then anticipated. They have accurate understanding of there products.

McCafferty BM Design Ltd, KENT United Kingdom

"McCafferty BM Design Ltd, KENT United Kingdom" - Most of the O rings manufacturing company suggested to use larger diameter and expensive elastomers. We learnt with Mech Spares that elastomer being weaker compare to metal and alloys and needs appropriate back up for high pressure or high vacuum applications. Further not necessary the most expensive elastomer is the best for all applications. We trust Mr Nilesh chodhari completely for all our O rings designing applications.
2014-06-08T07:50:26+00:00
“McCafferty BM Design Ltd, KENT United Kingdom” – Most of the O rings manufacturing company suggested to use larger diameter and expensive elastomers. We learnt with Mech Spares that elastomer being weaker compare to metal and alloys and needs appropriate back up for high pressure or high vacuum applications. Further not necessary the most expensive View Full →

Bhabha Atomic Research Centre ( BARC )

"Dr. A. Singh" of BARC: The electric Insulation mat manufactured by MECH SPARES as per IS 15624 tested at ERTL and found to withstand 40 Kv and still didn't tear. We have been using since 5 years and still didn't generate any fatigue. They arranged bulk delivery in short period.
2014-06-08T07:16:20+00:00
“Dr. A. Singh” of BARC: The electric Insulation mat manufactured by MECH SPARES as per IS 15624 tested at ERTL and found to withstand 40 Kv and still didn’t tear. We have been using since 5 years and still didn’t generate any fatigue. They arranged bulk delivery in short period.

Tata Steel

"Tata Steel" - One of our old machines started making loud noise and disturbed the entire village. We were compelled to stop the machines which lead to huge production loss. With the help of Mech Spares designed bellows in two part we could retain the lubrication and eliminate the noise.
2014-06-08T07:17:16+00:00
“Tata Steel” – One of our old machines started making loud noise and disturbed the entire village. We were compelled to stop the machines which lead to huge production loss. With the help of Mech Spares designed bellows in two part we could retain the lubrication and eliminate the noise.
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